Cartridge heaters are one of the most important heating elements in various industrial applications, such as plastic molding, food packaging, and electronics manufacturing. However, like any other heating element, cartridge heaters can also break down at any time during use. These heaters can fail for a variety of reasons, and it is important to know and understand the causes of cartridge heater failure to ensure successful operation and long service life. The following are some of the common reasons for heater cartridge damage, namely:

• Mismatches in the holes that lead to a vacuum (gap) that causes overheating and then the heater cartridge will malfunction.
• Using an inappropriate watt density. A higher watt density will cause the lifespan to be shorter.
• Exposure to water and dirt that causes the heater cartridge to rust, so that the electricity flow does not run smoothly and causes a short circuit.
• Thermal cycles, which are frequent and rapid temperature changes, can cause stress on the insulator which makes the heater cartridge more easily damaged.
• Age of use also affects the cause of heater cartridge damage. Cartridge heaters are similar to other heating elements that have a limited lifespan, and their performance may also decrease over time.

Tips to prevent damage to the heater cartridge:

• Use the heater cartridge according to its specifications and temperature limits.
• Avoid exposure to moisture, dust, and chemicals.
• Protect the heater cartridge from impact, vibration, and physical stress.
• Properly install the heater cartridge according to the procedure.
• Perform regular inspection and maintenance of the heater cartridge.
• Replace the heater cartridge immediately if it shows signs of damage.

In addition to preventing damage, the tips above can improve the efficiency and safety of the heater cartridge. Remember that the heater cartridge is an important investment in the production process, and with proper maintenance, the benefits will be maximized.

Consult your needs for free with our team at 0 800 1 900 888 (toll-free). Get the right heating element solution for your industrial application needs. Don't forget to visit our website at unitedheater.co.id and United Heater social media at @unitedheater.